Master Syllabus DI1303, Brakes

Credits 3 Lab Hours 2 Lecture Hours 3 Clinical Hours 0
This course covers. 1. Medium/Heavy Duty Braking Systems 2. Braking Fundamentals 3. Air Brake Foundation Systems and Air Brake Circuits 4. Servicing Air Brake systems 5. Anti-Lock Braking -Vehicle Stability and Collision Avoidance Systems 6. Fundamentals of Hydraulic and Air-Over Hydraulic Braking systems For each unit of credit, a minimum of three hours per week with one of the hours for class and two hours for studying/preparation outside of class is expected.

For each unit of credit, a minimum of three hours per week with one of the hours for class and two hours for studying/preparation outside of class is expected.

Program and/or Department Mission Statement

The Industrial Technology Division is a committed leader in innovative workforce development by meeting the dynamic needs of business and industry through the development of student-centered education, technical excellence, and citizenship.

SCCC Outcomes

Outcome #1: Read with comprehension, be critical of what they read, and apply knowledge gained from their reading to broader issues of the day.

Outcome #2: Communicate ideas clearly and proficiently in writing, appropriately adjusting content and arrangement for varying audiences, purposes, and situations.

Outcome #3: Communicate their ideas clearly and proficiently in speaking, appropriately adjusting content and arrangement for varying audiences, purposes, and situations

Outcome #4: Demonstrate mathematical skills by using a variety of techniques and technologies.

Outcome #5: Demonstrate the ability to think critically by gathering facts, generating insights, analyzing data, and evaluating information.

Course Outcomes
  1. Identify and describe factors affecting braking performance.
  2. Identify and describe various types of brake systems and brake subsystems.
  3. Explain friction ratings and interpret edge codes on brake shoes.
  4. Explain the basic operation of foundation brake systems.
  5. Identify and explain causes for brake fade.
  6. Explain safe work practices related to servicing brake systems.
  7. Recommend brake maintenance and service procedures for foundation brakes.
  8. Outline the advantages and disadvantages of using air brakes.
  9. Identify and describe the categories of commercial vehicle air brake system circuits.
  10. Describe the purpose and operation of commercial vehicle air brake circuits.
  11. Identify minimum performance requirements for the air system according to FMVSS 121 standards.
  12. Identify and describe the air supply system'�s components and their functions.
  13. Identify and describe the air delivery and control systems'� components and their functions.
  14. Identify and describe the operating factors affecting air brake system performance and efficiency.
  15. Identify and describe safety features of dual air brake system circuits and components.
  16. Identify and describe the components of the park/emergency brake circuit and their functions.
  17. Identify and describe the components of the trailer air circuit and their functions.
  18. Identify and explain safety procedures to be observed when servicing air brakes.
  19. Outline safe work practices related to servicing air system.
  20. Identify common failures associated with brake foundations and air circuits.
  21. Identify and explain causes for common braking complaints.
  22. Identify and explain common failures in the air circuits system of commercial vehicles equipped with air brakes.
  23. Explain procedures for inspecting, servicing, and replacing foundation brake components.
  24. Recommend maintenance and service procedures for commercial vehicle air systems
  25. Interpret ABS, ATC blink codes.
  26. Interpret ABS fault lamp operation.
  27. Understand fundamental configurations for braking systems.
  28. Identify braking system components.
  29. Describe hand/emergency brakes.
  30. Identify and describe hydro boost systems.
  31. Describe hydraulic and air-over-hydraulic brake system components.
  32. Describe the air-over-hydraulic braking system.
  33. Describe wheel brake actuators and associated components.
  34. Remove and replace heavy-duty vehicle (HDV) brake components.
  35. System diagnostic tests.
  36. Outline procedure for diagnosing system faults using blink codes.
  37. Test the functionality of a wheel speed sensor.
  38. Adjust wheel speed sensor air gap.
  39. Recommend a procedure for adjusting vertical and lateral adjustment of radar sensors.
Course Outline
  1. Introduction
  2. How Brakes Work
  3. Types of Braking Systems
  4. Air Brake Foundation Systems
  5. Advantages of Air Brake Systems
  6. Disadvantages of Air Brake Systems
  7. Air Brake Sub Systems and Control Systems
  8. Components of the Air Supply System
  9. Components of Air Delivery and Control Systems
  10. Park and Emergency Brake Circuit
  11. Trailer Air Circuits
  12. Safety During Brake System Service
  13. Diagnosing Brake System Malfunctions
  14. Conducting Preliminary Testing on Brake Systems
  15. Servicing the Air Supply System
  16. Servicing Foundation Brakes
  17. Adjusting Air Brakes
  18. Maintaining Air Disc Brakes
  19. Fundamentals of Anti-Lock Braking Systems
  20. Anti- Lock Braking System Components
  21. Enhancements to Anti-Lock Braking Systems
  22. Maintaining Anti-Lock Braking Systems
  23. Fundamental Configurations of Hydraulic Braking Systems
  24. Foundation Components of Hydraulic Braking Systems
  25. Emergency Hand Brakes
  26. Hydraulic Components of Hydraulic Brake Systems
  27. Air-Over-Hydraulic Braking Systems
  28. Park Brake and Emergency Circuits
  29. Hydraulic Anti-Lock Braking Systems (ABS)
  30. Maintenance of Hydraulic Brake Systems
Instructional Methods
  1. Instructor presentation/demonstration
  2. Video presentation
  3. Guest speakers and presentation
  4. DVD presentation
  5. Textbooks
Instructional Resources and Materials
  1. Lecture PowerPoint presentation
  2. Test bank
  3. Image bank
  4. Skill Drill PowerPoint presentations
Methods of Assessment

Assignments

Tests and assignments

Lab projects and Lab Task sheets.

  1. Outcome 1
  2. Outcomes 3,4,5
  3. Outcomes 6
  4. Students will score 70 % or higher on written tests and assignments.
Americans with Disabilities Act (ADA) Statement

Under the Americans with Disabilities Act, Seward County Community College will make reasonable accommodations for students with documented disabilities. If you need support or assistance because of a disability, you may be eligible for academic accommodations. Students should identify themselves to the Mental Health Counselor at 620-417-1106 or go to the Student Success Center in the Hobble Academic building, room A149.